2 day Syllabus
Comprehensive (AIAG/VDA Process FMEA) Workshop
The design of this two-day on-sight workshop focuses on the Quality Professional, Quality or Business Manager, Quality Technician, or others involved in the activity of developing, improving or managing manufacturing processes. This course demonstrates the use of Manufacturing Process Documentation, and the application of AIAG/VDA Process FMEA. Each step of the way the learning experience is supported by appropriate classroom exercises or workshop activities.
This material may be presented as a one day overview for those that have a strong background in Process FMEA use, application and reporting.
The Process FMEA activity completed in the correctly and in a comprehensive manner allows the organization to fully perform vital risk analysis of the manufacturing processes. With the completion of comprehensive risk analysis, the organization can best make value-added decisions about the proper application of limited resources applied to process control, quality control/assurance, operator training, management support, and understanding, etc.
This workshop when performed on-sight utilizes your personnel working on your manufacturing process. Applying the process documentation tools of AIAG/VDA Process FMEA (Structure Tree Analysis, Flow Chart and AIAG/VDA PFMEA) – The training also incorporates the new approach of a 7 step application of AIAG/VDA PFMEA. Addressing each of the seven steps practicing the structural steps in class using exercises or your process data.
These tools, presented in the proper order, give the organization the understanding, training, confidence, and ability to efficiently approach this complex task. The organization’s resources come away with the ability to complete this vital work in an efficient and effective manner.
AIAG/VDA Process FMEA
1. This course is intended for Quality Professionals, Technicians, Engineers, Supervisors and Managers
1.1. AIAG/VDA Process FMEA Introduction
- 1.1.1. Purpose and Description (Scope)
- 1.1.2. Objectives and Limits
- 1.1.3. Integration of PFMEA
- 1.1.4. Senior Management Role
- 1.1.5. Foundation and Family PFMEAs
1.2. Project Planning
1.2.1. Introduction to the 5Ts
1.2.1.1. PFMEA inTent
1.2.1.2. PFMEA Timing
1.2.1.3. PFMEA Team
1.2.1.4. PFMEA Task
1.2.1.5. PFMEA Tools
1.2.2. PFMEA Methodology
1.2.2.1. Process FMEA Seven Step Approach
1.3. The Seven Steps of Process FMEA
1.3.1. Step 1
1.3.1.1. Planning and Preparation
1.3.2. Step 2
1.3.2.1. Structure Analysis
1.3.2.1.1. Structure Tree Analysis
1.3.2.1.2. Process Flow Chart
1.3.3. Step 3
1.3.3.1. Function Analysis
1.3.3.1.1. Visualization of the Process or Product Functions
1.3.3.1.2. Functional Structure Tree or Process Flow Chart / Diagram
1.3.3.1.3. Alignment of Characteristics or Requirements to Functions
1.3.3.1.4. Collaboration Between Teams
1.3.3.1.5. The Basis for the Failure Analysis of Step 4
1.3.4. Step 4
1.3.4.1. The Relationship Between
1.3.4.1.1. Failure Cause (FC) – Failure Mode (FM) – Failure Effect (FE)
1.3.4.1.2. The Failure Chain
1.3.4.1.3. Identification of Failure Causes (FC)
1.3.4.1.4. The Basis for the Risk Analysis Step 5
1.3.5. Step 5
1.3.5.1. Risk Analysis
1.3.5.1.1. Estimate the Risk Associated With Each Failure Effect (FE)
1.3.5.1.2. Evaluate the;
1.3.5.1.2.1. Severity
1.3.5.1.2.2. Occurrence
1.3.5.1.2.3. Detection
1.3.5.1.2.3. Allowing the Prioritization of Action
1.3.6. Step 6
1.3.6.1. Optimization
1.3.6.1.1. Purpose
1.3.6.1.1.1. Determine Actions to Mitigate Risk
1.3.6.1.1.2. Assess the Effectiveness of Actions Taken
1.3.6.1.2. Objectives
1.3.6.1.2.1. Action to Reduce Risk
1.3.6.1.2.2. Assignment of Responsibilities With Due Dates
1.3.6.1.2.3. Implement, Document and Evaluate Actions Taken
1.3.6.1.2.4. Collaboration Between;
1.3.6.1.2.4.1. Teams, Management, Customers and Suppliers
1.3.6.1.2.5. Basis to Refine Preventative and Detection Controls
1.3.7. Step 7
1.3.7.1. Results Documentation (PFMEA Reporting)
1.3.7.1.1. Purpose
1.3.7.1.1.1. Summarize and Communicate
1.3.7.1.2. Objective
1.3.7.1.2.1. Communication of Results and Conclusions
1.3.7.1.2.2. Establish Needed Documentation
1.3.7.1.2.3. Document Action Taken and Effectiveness
1.3.7.1.2.4. Record of Risk Assessment and Reduction
1.4. Course Evaluation
1.4.1. Post Test
1.4.2. Follow-up Questions
For Additional Information see below or contact:
Bill Martin
931.637.1446
